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TLG75 Series (Outer H50mm)

TLG75 Series Fully Enclosed Steel Drag Chain (Outer Height 50mm)

The TLG75 series steel drag chain is an industrial-grade, fully enclosed cable conduit custom-engineered for heavy machinery, automated gantry systems, and metal-cutting CNC equipment. Constructed with rigid steel side links and interlocking aluminum alloy cover plates, the TLG75 features a standardized outer height of 50mm (H), a usable inner height of 30mm (h), and a fixed pitch of 75mm. This heavy-duty model forms a continuous, impenetrable protective barrier against red-hot metal swarf, high-velocity grinding dust, cutting fluid sprays, and direct thermal radiation.

Unlike lightweight nylon carriers, the TLG75 utilizes high-tensile steel plates coupled with reinforced joint pins, delivering exceptional self-supporting stroke lengths and high torsional rigidity under heavy dynamic push/pull loads. Because every industrial cable bundle requires tailored spatial distribution, we manufacture the TLG75 series to exact millimeter specifications. While structural height parameters remain standardized to preserve link geometry, internal widths (Bi) and bending radii (R) are built to order to accommodate your exact machinery footprint.

100% Non-Standard Fabrication for Inner Widths (Bi 40mm to 600mm)

Eliminate spatial layout constraints with our rapid custom manufacturing process. We fabricate TLG75 steel cable tracks in any internal width from 40mm to 300mm standard, up to 600mm custom spans. Submit your cable bundle breakdown, stroke distance, and environmental factors—our mechanical engineering team will generate verified 2D/3D CAD drawings within 24 hours.

TLG75 Engineering Specifications & Structural Parameters

Review the mechanical dimensions, material options, and internal configuration options for the TLG75 model series:

Parameter Name TLG75 Technical Details & Custom Options
Model Series TLG75 Heavy-Duty Enclosed Steel Cable Carrier
Inner Height (h) 30 mm (Accommodates maximum individual cable/hose outer diameter of 26mm)
Outer Height (H) 50 mm (Fixed structural link height)
Inner Width Range (Bi) 40 mm to 300 mm (Customizable in millimeter increments up to 600mm)
Outer Width Range (Ba) 55 mm to 315 mm (Calculated based on selected inner width: Bi + 15mm)
Bending Radii (R) R100, R150, R200, R250, R300 mm (Selected per minimum cable bend limits)
Chain Pitch (P) 75 mm center-to-center pin distance
Material Options Cold-rolled carbon steel, electro-galvanized steel, or stainless steel (SS201/SS304/SS316) links combined with extruded aluminum alloy cover plates.
Structural Configurations
  • Reinforced Side Link Plates: Available in galvanized, zinc plated, or polished stainless steel finish.
  • Full Coverage Protection: Interlocking top and bottom aluminum plates shield internal conduits from debris.
  • Heavy Mount Brackets: Steel end brackets with customized mounting hole patterns.
  • Internal Cable Management: Vertical dividers and perforated aluminum/machined crossbeams with optional protective rubber grommets.
  • Tailored OEM/ODM Engineering: Complete modification of stroke length, pin joints, and surface treatments.

Step-by-Step Selection Guide for TLG75 Drag Chains

To ensure smooth kinetic performance and avoid premature cable abrasion, follow these four mechanical calculation steps when configuring your TLG75 assembly:

  1. Verify Cable Diameter Limits: Confirm that the thickest power cable, hydraulic line, or pneumatic hose has an outer diameter of 26mm or less. This maintains a vital 10% vertical clearance inside the 30mm inner height, allowing cables to move freely along the neutral axis during articulation.
  2. Calculate Custom Inner Width (Bi): Sum the individual outer diameters of all enclosed lines. Add a minimum 10% safety margin plus 2–3mm spacing for each vertical divider or separator. Select or request the matching custom inner width between 40mm and 600mm.
  3. Determine Proper Bending Radius (R): Match the chain bending radius (R100–R300) to the largest cable supplier’s specified dynamic bend radius limit. Selecting a radius that is too small leads to inner copper core stress and premature outer sheath fatigue.
  4. Compute Total Chain Length (L): Calculate total chain length using the formula: L = (S / 2) + (π × R) + (2 × Pitch), where S represents total travel stroke. Contact our engineering desk to verify maximum unsupported span limits for long-travel strokes.

Need Assistance with Non-Standard Sizing or CAD Drawing Verification?

Send us your total travel stroke, cable breakdown list, and machine environmental requirements. Our senior application engineers will verify your sizing calculations and supply official factory pricing alongside customized 2D/3D CAD drawings.

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