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TLG125 Series (Outer H100mm)

TLG125 Heavy-Duty Enclosed Steel Drag Chain (Outer Height 100mm)

The TLG125 series steel drag chain is an extra-heavy-duty, fully enclosed dynamic cable tracking system built for high-payload industrial machinery, heavy steel rolling mills, large gantry CNC centers, and foundation drilling rigs. Standardized with a robust outer height of 100mm (H), an expanded inner height of 70mm (h), and a long 125mm pitch (P), the TLG125 is structurally engineered to manage thick power cables and high-pressure hydraulic hoses while sealing internal conduits against destructive metal slag, molten spatters, chemical coolants, and harsh impacts.

Featuring high-yield strength steel side links and interlocking heavy-gauge aluminum cover plates, the TLG125 provides exceptional resistance to lateral twisting over long unsupported travel distances. Recognizing that heavy machinery requires custom spatial layouts, we engineer every TLG125 unit to exact non-standard specifications. While structural heights (H100/h70) remain fixed for joint pin alignment, internal widths (Bi 70–450mm) and bend radii (R200–R600mm) are precision-fabricated to match your exact dynamic envelope.

Custom Width Manufacturing & Large-Conduit Spatial Solutions

Managing dense cable bundles or large hydraulic lines? We custom-fabricate TLG125 enclosed steel cable carriers with internal widths ranging from 70mm up to 450mm (with custom spans available up to 800mm). Send us your cable schedule and travel stroke details—our engineering desk will issue custom 2D/3D CAD models and factory pricing within 24 hours.

TLG125 Engineering Specifications & Configurable Parameters

The table below details the standardized dimensions, material variations, and internal separation options for the TLG125 series:

Parameter Name TLG125 Technical Specifications & Custom Options
Model Series TLG125 Heavy-Duty Enclosed Steel Drag Chain
Inner Height (h) 70 mm (Accommodates maximum individual cable/hose outer diameter of 60mm)
Outer Height (H) 100 mm (Standardized side plate link height)
Inner Width Range (Bi) 70 mm to 450 mm (Customizable in millimeter increments)
Outer Width Range (Ba) 90 mm to 470 mm (Calculated based on selected inner width)
Bending Radii (R) R200, R250, R300, R350, R400, R450, R500, R600 mm
Chain Pitch (P) 125 mm center-to-center hinge pin distance
Material Construction Cold-rolled carbon steel, electro-galvanized steel, or stainless steel (SS304/SS316) combined with heavy extruded aluminum alloy covers.
Configuration Options
  • Side Plates: High-tensile carbon steel with zinc-coated, galvanized, or polished stainless steel finish.
  • Protection Shields: Fully covered top and bottom aluminum alloy plates for total debris deflection.
  • Mounting Hardware: Heavy-duty steel mounting brackets with tailored anchoring hole profiles.
  • Internal Separators: Vertical steel dividers or machined perforated crossbeams with optional protective rubber damping rings.
  • Tailored Engineering: Full OEM/ODM support for specialized stroke lengths, high-temperature environments, and custom color treatments.

How to Calculate & Specify Your Custom TLG125 Assembly

Because the TLG125 handles larger diameter lines and heavier dynamic loads, follow these four mechanical sizing steps during system selection:

  1. Verify Maximum Cable/Hose Diameter: Ensure that the thickest hydraulic line or power cable outer diameter does not exceed 60mm. This reserves a essential 10% vertical safety margin inside the 70mm inner height, preventing internal binding during curvature.
  2. Calculate Custom Internal Width (Bi): Sum the outer diameters of all parallel conduits, add a 10% clearance allowance, plus 3mm for every vertical steel divider. Select or request a custom width between 70mm and 450mm.
  3. Match Bending Radius (R200 to R600): Select a bend radius that meets or exceeds the largest cable manufacturer's dynamic bending radius specification. For high-pressure hydraulic hoses, larger radii (R400–R600) are recommended to mitigate internal fluid pressure stress.
  4. Determine Total Chain Length (L): Calculate total chain length using the standard formula: L = (Travel Stroke / 2) + (π × R) + (2 × 125mm Pitch). For extended travel lengths exceeding 6 meters, consult our team regarding guide channels and support rollers.

Request Free TLG125 Technical Verification & 3D CAD Models

Unsure about unsupported length limits or internal divider spacing? Submit your travel stroke distance, cable dimensions, and operating temperature requirements. Our application engineering team will recalculate your setup and deliver custom 2D/3D CAD models alongside factory-direct pricing.

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